Fuel Oil Dispenser
The Fuel Oil Dispenser Series is designed for heavy fuel oils, heating oils, and compatible industrial lubricants. It combines positive displacement metering, self-priming pumps, and high-torque hydraulic systems for reliable fluid transfer and accurate measurement in industrial, commercial, and municipal applications.
Product Overview
The Fuel Oil Dispenser Series is designed for heavy fuel oils, heating oils, and compatible industrial lubricants. It combines positive displacement metering, self-priming pumps, and high-torque hydraulic systems for reliable fluid transfer and accurate measurement in industrial, commercial, and municipal applications.
Technical Specifications
|
Technical Parameter |
Standard Specification / Options |
|
Flow Rate Options |
Commercial Duty: 40–80 LPM; Heavy Industrial: 100–200 LPM, depending on fluid viscosity |
|
Viscosity Range |
Up to 100 cSt at operating temperature |
|
Metering Accuracy |
±0.2% for applicable configurations after proper calibration |
|
Working Pressure |
0.1–0.4 MPa (1.0–4.0 bar) |
|
Power Supply |
AC 380V / 220V, 3-Phase, 50Hz / 60Hz |
|
Operating Temperature |
-30°C to +55°C (-22°F to +131°F) |
|
Delivery Hose |
Reinforced, high-pressure, oil-resistant synthetic rubber hose with swivel joints |
|
Noise Level |
≤80 dB(A) under full-load operating conditions |
System
Positive Displacement Gear Pumps: Designed for relatively high-viscosity fluids, providing stable pressure and consistent volumetric flow for reliable fuel oil transfer.
Built-in Bypass Relief Valves: Adjustable pressure-relief valves help protect the pump and piping system from excessive pressure when the dispensing nozzle is closed or flow is restricted.
High-Efficiency Induction Motors: Heavy-duty TEFC motors are available for reliable continuous operation in demanding industrial environments, subject to the selected configuration.
Customization Options
Thermal Insulation & Heating: Optional electric trace heating and thermal insulation can be provided for low-temperature applications where fuel oils may become significantly more viscous during storage or dispensing.
High-Viscosity Configuration: Pump selection, hydraulic components, internal clearances, and other wetted parts can be customized for applications involving higher-viscosity industrial oils.
Corrosion-Resistant Enclosures: Optional multi-layer epoxy coatings or stainless-steel cabinets can be supplied for marine, coastal, or other corrosive operating environments.
Safety
Explosion-Proof Electrical Enclosures: Motors, switches, and control components can be configured with appropriately certified explosion-protected equipment, including Ex d IIB T4 configurations where applicable to the installation requirements.
Thermal Motor Overload Protection: Motor protection devices can disconnect or interrupt motor operation when excessive temperature or overload conditions are detected.
Mechanical Pressure Relief: Built-in bypass relief valves help control excessive pressure within the hydraulic circuit and protect the pump and associated piping.
Lockable Cabinet Doors: Secure steel cabinet doors help restrict unauthorized access, reduce tampering, and protect internal components during operation.
Maintenance
Hinged Service Access: Lockable side panels provide convenient access to pumps, strainers, metering components, and other service points for routine inspection and maintenance.
Cleanable Inline Strainers: Serviceable basket strainers can be isolated, removed, and cleaned to eliminate accumulated particulate contamination without requiring extensive dismantling of the main piping system.
Spare Parts Kits: Maintenance kits can be supplied with commonly required replacement parts, including meter seals, pump components, gaskets, and delivery hoses, according to the selected configuration.
Packaging & Delivery
Export-Grade Wooden Crating: Equipment is securely mounted on suitable timber pallets and protected with reinforced plywood crates to reduce the risk of damage during international transportation.
Moisture Protection: Waterproof barrier film, desiccants, and other suitable protective materials can be used to help protect equipment from moisture and condensation during storage and transportation.
Global Shipping Support: Ocean container and LCL shipping options are available, together with standard export documentation and applicable product certificates according to the destination and selected configuration.
Size Chart
Certificate
FAQ
Q: Can standard gasoline or diesel dispensers be used to pump heavy fuel oil?
A: Not necessarily. Standard retail fuel dispensers are generally designed for relatively low-viscosity fuels such as gasoline and light diesel. Higher-viscosity fuel oils may require different pump characteristics, metering technology, flow paths, seals, and operating conditions. A dedicated fuel oil dispenser with suitable positive-displacement hydraulics is recommended when handling high-viscosity products.
Q: How do you prevent fuel oil from becoming too viscous during cold-weather operation?
A: For low-temperature applications, optional thermal insulation and electric trace-heating systems can be provided for the hydraulic compartment, piping, and other relevant areas. These systems help maintain suitable fluid temperature and reduce the risk of excessive viscosity, waxing, or flow restrictions during cold-weather operation. The heating configuration should be selected according to the fuel characteristics and ambient temperature.
Q: What is the maximum fluid viscosity that these fuel oil dispensers can handle?
A: Standard industrial configurations can handle fuel oils with kinematic viscosities of up to approximately 100 cSt at the specified operating temperature. Applications involving higher-viscosity residual oils or other difficult-to-transfer fluids may require customized pump selection, hydraulic clearances, heating, or other modifications. Please provide the actual fluid viscosity and operating temperature for engineering evaluation.
Q: Can these dispensers be integrated with plant SCADA systems or automated batch controllers?
A: Yes, compatible configurations can provide pulse outputs, control signals, or communication interfaces for integration with industrial automation systems, PLCs, SCADA platforms, and fuel management systems. The available interface and communication method depend on the selected control configuration and the requirements of the customer's automation system.
Q: Are the electrical motors and components certified for use in hazardous industrial environments?
A: Hazardous-area configurations are available with appropriately certified explosion-protected motors, switches, control components, and electrical enclosures where required. Ex d IIB T4 is available for applicable configurations. The required protection type and certification depend on the hazardous-area classification, fuel characteristics, installation environment, and destination-market regulations.
Q: What routine maintenance is required to keep the fuel oil dispenser operating reliably?
A: Routine maintenance typically includes inspecting and cleaning the inline strainer, checking the delivery hose and fittings for wear or leakage, inspecting pump and meter components, verifying electrical grounding and connections, and checking the dispensing meter according to applicable calibration requirements. Maintenance intervals should be adjusted according to operating hours, fuel cleanliness, viscosity, and local regulations.
Q: What documentation is shipped with each fuel oil dispenser order?
A: The documentation package depends on the selected configuration and destination-market requirements. Typical documents may include the technical operating manual, hydraulic and electrical schematics, factory inspection or calibration records where applicable, maintenance instructions, and available conformity or certification documents. CE, ATEX, or other market-specific documentation can be provided when applicable to the selected configuration.
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