Fuel Dispensing System
Our Fuel Dispensing System integrates heavy-duty pumps, precision metering, solenoid control, and electronic management into a modular solution for retail fuel stations, fleet yards, and industrial facilities, providing accurate, reliable, and secure fuel dispensing for demanding continuous-operation environments.
Product Overview
Our Fuel Dispensing System integrates heavy-duty pumps, precision metering, solenoid control, and electronic management into a modular solution for retail fuel stations, fleet yards, and industrial facilities, providing accurate, reliable, and secure fuel dispensing for demanding continuous-operation environments.
Key Features
High-Precision Fiscal Metering: Equipped with positive-displacement meters designed to achieve dispensing accuracy of approximately ±0.15% to ±0.25% for applicable configurations, subject to meter selection, calibration conditions, and local metrology requirements.
Modular Electronic Control: Industrial-grade control boards with power-loss data protection help preserve relevant transaction records during unexpected power interruptions, depending on the selected control configuration.
Explosion-Proof Safety Design: Hazardous-area configurations, including Ex d IIB T4 where applicable, can be supplied with appropriately certified motors, solenoids, switches, and other electrical components for use in specified fuel-vapor environments.
Dual-Stage Solenoid Control: The solenoid control system can reduce the flow rate during the final dispensing stage to improve preset quantity accuracy and help minimize over-delivery.
Weather-Resistant Enclosure: Heavy-gauge galvanized steel construction with protective powder coating provides mechanical durability and corrosion resistance for outdoor fuel dispensing installations.
Components
Self-Priming Rotary Vane Pumps: Selected configurations use self-priming rotary vane pumps with air-separation and filtration components to support stable fuel transfer and protect downstream metering assemblies.
Positive-Displacement Meters: Precision-machined piston or gear meters provide consistent volumetric measurement and reliable operation under normal dispensing conditions.
Hose & Nozzle Assembly: Available with spring-balanced hose management systems and commercial automatic nozzles for convenient, organized, and durable fuel dispensing.
Inline Strainers: Cleanable upstream strainers help remove particulate contaminants before fuel enters the pump and metering system, reducing the risk of component damage and contamination.
Shear / Emergency Shut-Off Valves: Safety shut-off devices can isolate the fuel supply line in response to dispenser impact or other specified emergency conditions.
Breakaway Couplings: Designed to separate when excessive force is applied to the dispensing hose while helping seal the fuel line and reduce potential fuel spillage.
Thermal Motor Protection: Thermal protection devices can disconnect or interrupt motor power when the operating temperature exceeds the configured safety limit.
Lockable Enclosures: Secure access panels help protect internal electrical and control components from unauthorized access, accidental interference, and tampering.
Fuel Metering & Accuracy
Electronic Pulse Transmission: High-resolution pulse signals transmit measured volume information to the electronic control system for fuel quantity calculation and transaction processing.
Secure Calibration: Protected calibration interfaces allow authorized technicians to adjust and verify meter settings while helping prevent unauthorized changes to metering parameters.
Mechanical Totalizer: An independent cumulative volume totalizer provides an additional reference for fuel dispensing records, verification, and auditing.
Applications, Configurations & Compliance
Target Applications: Suitable for retail fuel stations, fleet depots, agricultural operations, mining sites, construction projects, and industrial fueling facilities requiring reliable fuel dispensing.
Flexible Configurations: Available in single-side/single-hose, multi-product/multi-hose, and high-flow truck-fueling configurations, with selected models supporting flow rates up to 120 L/min. Higher-flow configurations can be developed for specific applications.
Standards & Compliance: Manufacturing is supported by an ISO 9001 quality management system. Applicable electrical, safety, and metrological configurations can be supplied according to destination-market requirements, including relevant OIML, ATEX, CE, or UL requirements where applicable.
Certificate
FAQ
Q: What dispensing accuracy can your fuel dispensing systems achieve?
A: Dispensing accuracy can reach approximately ±0.15%–±0.25% for applicable configurations. Actual accuracy depends on the selected meter, fuel type, flow rate, calibration conditions, and local metrology requirements. For legal-for-trade applications, the specific meter configuration and applicable certification should be confirmed before ordering.
Q: Can the fuel dispensing system be integrated with third-party POS and station management systems?
A: Yes. Selected configurations support commonly used communication interfaces such as RS-485 and current-loop connections for integration with compatible forecourt controllers, POS systems, and station management systems. Compatibility depends on the required communication protocol and the customer's existing system.
Q: Are hazardous-area and explosion-protected configurations available?
A: Yes. Hazardous-area configurations can be supplied with appropriately certified electrical and control components, including Ex d IIB T4 configurations where applicable. The required protection type and certification depend on the installation zone, selected components, fuel characteristics, and destination-market regulations.
Q: Do you offer high-flow fuel dispensers for trucks and heavy equipment?
A: Yes. High-flow configurations are available for diesel truck fueling and heavy-equipment applications, with selected models supporting flow rates up to 120 L/min. Higher-flow solutions may also be available for specific applications. The final flow rate depends on the pump, meter, hose, nozzle, and overall system configuration.
Q: What happens to transaction data during a sudden power outage?
A: Selected electronic control configurations include power-loss data protection designed to preserve relevant transaction information during unexpected power interruptions. Data retention and recovery functions depend on the specific control-board configuration and should be confirmed for the selected model before purchase.
Q: What power supply configurations are available?
A: Depending on the model and destination market, the system can be configured for common electrical requirements such as 380/415V three-phase or 220/110V single-phase power at 50 or 60 Hz. The required voltage, phase, and frequency should be specified when requesting a quotation.
Q: What technical and compliance documents are provided with the equipment?
A: Documentation depends on the selected configuration and destination-market requirements. Typical documents may include the product manual, electrical wiring diagrams, factory inspection or calibration records, and applicable conformity or certification documents. The specific documentation package can be confirmed before shipment.
Q: What types of fuel can be dispensed?
A: Fuel compatibility depends on the pump, meter, seals, hose, nozzle, and other wetted components. Configurations can be selected for commonly used fuels such as diesel and gasoline, while special fuels, biodiesel blends, or other fuel products should be confirmed with our technical team before ordering.
Q: Can the fuel dispenser be customized for different countries or projects?
A: Yes. Depending on project requirements, configurations can be customized for power supply, metering accuracy, flow rate, hose and nozzle specifications, display units, communication interfaces, payment-device provisions, and applicable certification requirements. The final configuration is determined according to project specifications and destination-market requirements.
Q: How is the fuel meter calibrated?
A: The metering system is calibrated according to the selected meter configuration and applicable testing requirements. Authorized technicians can use the protected calibration interface for adjustment and verification. Factory calibration or inspection records can be provided where applicable.
Q: What safety features are available on the fuel dispensing system?
A: Depending on the configuration, safety features may include shear or emergency shut-off valves, breakaway couplings, thermal motor protection, inline strainers, protected electrical components, and lockable access panels. The final safety configuration should be selected according to the installation environment and applicable local requirements.
Q: Do you provide installation, commissioning, and technical support?
A: Technical documentation and support can be provided for installation, commissioning, configuration, and troubleshooting. The scope of support depends on the project, installation location, and service requirements. For large or specialized projects, technical requirements can be reviewed before shipment to help ensure the system is correctly configured for its intended application.
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